Extrusion ratio formula. 33 MPa Extrusion force = p X Area = 0.
Extrusion ratio formula J. 1, the true strain and the extrusion strain can be determined by the following mathematical relationships (Groover Impact extrusion is an example of the discrete processing case. The reaction of the extrusion billet with the container and die results in high compressive stresses which are effective in reducing cracking of materials during primary breakdown from the ingot This helps to increase the utilization of extrusion in the working of metals that are difficult to form like stainless steels, The extrusion strain ε is given by (2) ε= ln R, where R=A 0 /A s is the extrusion ratio or reduction ratio, The equation covers a range of P s /P 0 values from 1. Bags. An extruded rod has the lowest shape factor. 5. 2 m/min (2 to 4 ft/min). For example: A 27-mm twin-screw extruder is producing 100 kg/hr and the process is not limited by heat transfer or devolatilization factors. The above ranges all depend on the shape of the extrusion. We need to determine the dead-zone length to subtract from the initial billet length. 2. 9° to 23. Read to learn what it is, how to tune it, and how it can help fix print issues. 4, and the flow curve for the work metal has a strength coefficient of 800 MPa and strain hardening exponent of 0. The optimum extrusion Unstarched Tape Thickness = (Stretch Ratio )^1/2 x stretched Tape Thickness; Denier Setting Formula = Holding Speed x Actual Denier / Required Denier; Relaxation Speed = Stretching Speed – Annealing Speed x 100 / Stretching Speed; Screw Speed Formula = Motor Speed x Motor Pulley Diameter / ( Gear Ratio x Gera Box Pulley Diameter) Using the formula: BUR = 4 / 2 = 2. 5Zn-0. The blow-up ratio (BUR) is a 3D printing flow rate, also known as the extrusion multiplier, determines the amount of filament extruded by the hot end. Extrusion ratio (initial cross sectional area / final cross sectional area) is a measure of magnitude of plastic deformation The extrusion ratio is a dimensionless number that represents the amount of deformation a material undergoes during the extrusion process. The ratio applies for both direct and indirect extrusion the Up to = 40 : 1 for hot extrusion of steel Up to = 400 : 1 for Aluminium A small change in the fractional reduction results in large increase in extrusion ratio Velocity of extruded product = ram velocity x R Therefore high sliding velocities exist along the die land. It is usually expressed as a percentage or a decimal number, where 1 or 100% means the nominal amount of filament, and higher or lower values mean more or less filament respectively. For convenience, we restate Eq. DD is the diameter of the extrusion die. 5Zn–0. Our extrusion calculator tools help you determine draw down ratio and visualize DDR from different tooling configurations, convert feet per minute and pounds per hour, and estimate savings and end product output when using Ratios. Reductions of 8 are commonly used in extrusion. What is Blow Up Ratio? The Blow Up Ratio (BUR) measures the expansion of a tube during the Maximum extrusion speed is achieved when pushing the coldest possible billet, in other words when the press load is at a maximum at breakthrough. This When selecting the tonnage of the extrusion press, it is generally necessary to first calculate the extrusion ratio of the extrusion press. When the extrusion ratio is reduced to 10, the average SF value decreases to 0. • BUR (blow up ratio): 2 – 4. Warm and cold extrusion processes are commonly used: Extrusion speed is the ratio of extruded layer length to extrusion time. 2) (see Example. The diagram assumes that both billet and extrudate are round in cross section. 7. A billet that is 75 mm long and 25 mm in diameter is to be extruded in a direct extrusion process with extrusion ratio r,-4. Stated another way, the die diameter divided by the product OD, Flow rate, also known as extrusion multiplier, is a setting that determines how much filament is extruded by the printer nozzle. Die Diameter (mm)(in) Layflat Tube (mm)(in) Blow Up Ratio. Unless the products are inspected, such internal defects may remain undetected, and later cause failure of the part in service. Low extrusion ratios are used for intermediate operations when the billets are extruded to a given diameter before the final extrusion. 8 In the transverse direction, the blow up ratio is used, which is the ratio of the final bubble diameter to the die diameter. The billet diameter is 100 mm, and the diameter of the extrusion is 50 mm. After using the Draw Down Calculator below, you can Request a Quotation, or contact Guill to discuss how The extrusion ratio of any shape is a good indicator of how much mechanical work will occur during its extrusion. 6 mL/s Flow rate at die, frost line . Such a screw may be a single-stage or two-stage In June’s column, we simplified extruder screw output using the dragflow equation for a screw having a standard-pitch metering section. Bag Width (mm)(in) Bag Length (mm)(in) Film Gauge (micron)(mil) Weight/1000 Bags (kg)(lbs) Cost of 1000 Bags. 15. A blow-up ratio as high as 4:1 is a practical upper limit. You can adjust the Flow of other parameters to improve certain sections. 8. 8, we get the EXTRUDER CHARACTERISTIC: Q = αN − β µ ∆P (4. 91 X The best Flow Rate for PETG filament is also 100%. As the extrusion ratio increases, the tensile strength and elongation (EL) of TC4 p /AZ91D composite improve significantly, reaching optimum comprehensive mechanical properties at an extrusion of 40:1 with a yield strength (YS) of 257 MPa, an ultimate tensile strength (UTS) of 357 MPa, and an EL of 9. These dimensions are the die bushing inner diameter, the mandrel tip outer diameter, and the land length of the die bushing. 5 • From previous: • A d 2= 11. is the cross-sectional area of the extruded part (mm. An extrusion die consists of a set of flow channels designed to convert the melt ouptut from an extruder into a continuous and uniform extrudate of the required cross-sectional shape. Adjusting the flow rate can directly impact the quality and accuracy of your 3D prints. 5 GPa. The formula is quite straightforward: divide the initial area by the final area. dividing the billet diameter by the area of the finished extrusion b. 7, and 4. Reset All Values. single extrusion head (die) which extrude the materials in the desired form. Finally, calculate the Draw Down Ratio using the Before we delve into the world of Draw Down Ratio Calculators, let’s first define our key term: the Draw Down Ratio (DDR). 6 to 1. In addition, as the extrusion ratio decreases or the Mn content increases, the strong fiber texture is formed so that the c-axis of the grains rotates to be perpendicular to the ED. It refers to the ratio of the diameter of the inflated bubble (the tube of molten plastic) to the diameter of the die from which the plastic is extruded. 8 and b=1. 99 s-1 Assume square die, that is, =45 degrees = 131. 8, and b ranges between 1. It’s better to solve under extrusion through proper calibration of the extruder steps though. In a rubber extruder, the L/D ratio of the barrel is generally 12:1 to 18:1. Barrier 8", 30L/D Performance LLDPE Dowlex 3310 285 290 295 300 305 310 315 0 1020 30 40 506070 Screw Speed (RPM) In traditional hot extrusion process, the extrusion temperature has a significant effect on mechanical properties of the alloy. If the extruder uses gears then it will also be necessary to determine and set the gear_ratio for the extruder. • At the end of the ram stroke, there is a rapid pressure build up & therefore a small “ discard ’’ is left behind in the container, The extrusion ratio is defined as the starting cross-sectional area divided by the cross-sectional of the final extrusion. If the above formula results in a rotation_distance that is within . 5 • We are starting at ~ 500 lbs/hr extruder rate • Output Flow = extruder rate / melt density = 85. With a typical extrusion ratio of 40 to 1, exit speeds of the more difficult alloys are on the order of 0. = extrusion strain; and a and b are empirical constants for a given die angle. The workpiece alloy has a strength coefficient of 415 MPa, and a strain hardening exponent of O. 0, depending on the slicing software. The microstructure of the as-cast and as-extruded specimens were analyzed by using Optical Microscopy, Scanning Electron Microscopy, Electron Back Scattering Diffraction and X-ray Diffraction, and the mechanical properties were A round billet made of 70-30 brass is extruded at a temperature of 675 ℃ (k = 250 MPa). Determine (a) extrusion ratio, (b) true strain, (c) extrusion strain and (d) ram pressure at L=70, 40 and 10mm. Values of a and b tend to increase with increasing die angle. A simple empirical formula has been developed in the form of: P=Y( a+ b*lnR) a=0. Guo, H. 1. : The following empirical equation use geometric relationships to determine the DRB. 4. Two important calculations involve the draw down ratio (DDR) and the draw ratio balance (DRB). Since then, extruders have gotten longer, with the 30:1 to 36:1 L/D becoming the industry In the present work, an Mg–5Gd–4Y–0. necessary delivery pressure and mix the melt. 5Zr alloy was extruded at 450 °C with three extrusion ratios of 25, 79 and 178. It is clear from Figure 21 (b) that the bigger is the extrusion ratio, the higher is the extrusion load. The diameter is given as 20. To estimate how much a 75-mm twin-screw extruder will produce, the following The Extruder The Screw and Barrel An extruder screw is a long steel shaft with increasing root diameter and helical flights of constant pitch wrapped around it. MPa (lb/in2). Calculate the updated flow Prediction of extrusion pressure, especially in the case of complex die geometries, is an area of continued research interest. studied the microstructure and mechanical properties of extruded Mg-1. 13) Figure 4: The Extruder Characteristic for a Newtonian Fluid is a linear relation between Q and ∆P. 875. 7%. yield stress of 1. There are basically two methods of extrusion process: Direct extrusion (also called forward extrusion) and. strain, R is the extrusion ratio, ~ = (1/ln R)fade is o T. 0 to 6. Guill extrusion tooling is built to accommodate a wide range of plastic materials while withstanding high output pressure. The billet is initially 25 cm long. The micro hardness and surface roughness of the extruded products from centre hole as Extrusion Tooling Tips & Dies. 5) increase with dies angle Friction is significant in extrusion and should be considered, so; pp = pe + p f where: p p is the punch pressure pe is extrusion pressure and pf is the friction pressure formula is: The final thickness reduction in the melt after blowing is indicated by a drawdown ratio. Therefore, the selection of extrusion ratio should seriously consider the capacity of the extrusion equipment. 96 X 10 "t 4. Here’s the basic diagram again: The compression ratio of a screw is my favorite way of demonstrating the “disease” of ratiosis and its alternate form, percentitis All this can lead to confusing communication and improperly designed and manufactured tooling. 1%, the average orientation angle reduced from 23. 9La alloy at different extrusion temperatures [19]. 25), 10-cm diameter billet to a diameter of 5-cm at 1 m/min. 90 cm The nominal extrusion ratio or nominal draw ratio (Rn) is determined by the ratio of the billet cross-sectional area to that of the die bore. Formulas used to calculate each of these are provided in Section 2. dividing the cross sectional area of the container liner by the cross-sectional area of the die opening d. The heated billet is loaded into a chamber, usually made of a heavy steel shell, lined with heat-resisting alloy steel. 3). 75 MN The formula for blow-up ratio (BUR) is BUR = (D1/D2) where D1 is the diameter of the extruder screw and D2 is the diameter of the die in the blown film extrusion process. BR is used less frequently, but can easily be confused in conversation with the more common BUR. That is, R = 8 and hence r = 0. Determine (a) extrusion ratio, (b) true strain (homogeneous deformation), (c) extrusion strain, (d) ram pressure, and (e) ram force. In the Johnson’s equation, a=0. Determine the safety factor for indenting the ram. 33 MPa Extrusion force = p X Area = 0. When a section’s extrusion ratio is low, mechanical work on the parts of the shape that involve the most metal mass will be minimal. The normal extrusion ratio range for hard alloys is from 10:1 to 35:1, and for soft alloys is 10:1 to 100:1. These limits should not The blow-up ratio is a term commonly used in the plastics and polymer industries, particularly in the context of film extrusion. The process of direct extrusion is illustrated in Fig. 1 - 100:1. Extrusion is a metal forming process in which a billet with large cross sectional area is reduced to smaller cross sectional area by forcing the billet to flow through a die. The parameter used in extrusion is shape factor, the ratio of perimeter to the cross-section of the part. The strain hardening exponent of the work material When the extrusion ratio is higher, greater pressure will be needed to force the metal through the smaller opening in the die, this means that intense mechanical working will occur. the deformation of the metal is obtained according to the calculation formula, so as to determine the appropriate extrusion press tonnage, which can extrude qualified aluminum products without causing The ratio calculation is calculated by dividing the flighted length of the screw by its nominal diameter. In cast film, the orientation is primarily in the machine direction as characterized by the draw down ratio (Section 2. 5% to 53. none of the above 5. 60 According to model, the pressure, P, applied in the fresh cement paste to pass cylindrical dies is Extrusion - Download as a PDF or view online for free. It is calculated using the following formula: Draw Down Ratio Formula \[ DDR = \frac{(DD/PD)}{(DT/CD)} \] Where: DDR is the Draw Down Ratio. 4Mn-0. 2 for two homopolymer samples and one Last month’s article in the extrusion basics series, which dealt with screw design, was very popular (more than 3000 page views!), so I thought I would expand on one of the loose ends—the compression ratio. How to calculate Blow Up Ratio? Example Problem: The following example outlines how to calculate a Blow The optimum hot extrusion parameters are including that, the initial extrusion temperature of 1250 °C, the extrusion ratio of 9 and the extrusion speed of 50 mm/s. The high quality of our extrusion tooling enables your company to output the highest quality product. Indirect extrusion the ram pressure to perform can be estimated based on Johnson’s extrusion strain formula as follows: 6-5 Where One important parameter is the extrusion ratio, also called the reduction ratio. It is calculated by dividing the initial cross-sectional area of the billet by the final One important parameter is the extrusion ratio, also called the reduction ratio. Strain rate is calculated using equation 23: = lnR= 14. Direct Extrusion:. One of the more critical aspects of extrusion die design are the dimensions given to the mandrel tip and die bushing. Blow-Up Ratio (BUR) Formula. 8) and b (~1. The ratio we need to calculate is the extrusion ratio. (d) • Hence most of the hot extrusion is done by direct extrusion. extruder. Typically, the The extrusion ratio is calculated using the following formula: Extrusion Ratio = (Initial Billet Area) / (Final Profile Area) For example, if the initial billet has a cross-sectional area of 100 square millimeters and the final extruded profile has a This paper presents the effect of the extrusion ratio (ER) on the mechanical properties of aluminum profiles solid state recycled from 6060 aluminum chips by hot extrusion. Hence, the L/D ratio of the barrel in extrusion generally falls in the range of 10-30. is the extrusion ratio, A. 18. Once the extrusion ratio has been calculated using Eq. One of the main advantages of extrusion process is that this ratio can be Extrusion is a metal working process in which cross section of metal is reduced by forcing the metal through a die orifice under high pressure. one of the formulas to use would be: Pressure = A log (Extrusion Ratio) + B (alloy shear stress x liner surface area) The first term represents the part of the force that goes to reducing the strength, the greater the difficulty of extrusion and the lower the extrusion rate. Blow up ratios of 2 or 3 to 1 are considered normal when molding commodity resins such as polyethylene. What is Blow Up Ratio? Definition: A blow up ratio is a term used in blown film problems to describe the ratio of the final tube diameter to the die diameter. It was found that with the decrease of the extrusion temperature from 400 °C to 300 °C, the UTS of Casting, Semi-Solid Forming and Hot Metal Forming. The extrusion ratio is defined as the starting cross-sectional area divided by the cross-sectional of the final extrusion. 5 Effects on extrusion load. The correct draw down ratio is obtained by using the following formulas: Actual length extruded = 110mm – (Length from the extruder to mark after extruding) Use this formula to get the new accurate steps per mm: Accurate steps/mm = (Old steps/mm × 100) / Actual length extruded. Die Gap (mm)(mil) Film Gauge (micron)(mil) Draw Down Ratio. The ratio is defined: 𝑟𝑥= 𝐴° 𝐴𝑓 7-1 Where r x = extrusion ratio; A o = cross-sectional area of the starting billet, mm 2(in ); and A f = final cross-sectional area of the extruded section, mm2 (in2). In extrusion processes for the medical device industry and other precision extruded product producers, product defects being caused by the This paper describes the effect of extrusion ratio, die land length and lubrication on the mechanical property and surface quality of the extruded products in a multi-hole extrusion process. The DDR is a critical calculation in the extrusion process, a common manufacturing method used to These calculations are available in standard extrusion texts. 8 and b = 1. Acceptable Extrusion Ratios Range; Hard Alloys: 10:1 - 35:1. Adjust the Extrusion Multiplier in Filament Settings → Filament; Re-print the cube with new settings and go back to step 3 if necessary. • Reduction (extrusion) ratio f o x A A r = •Qe is related to the extrusion ratio according to: Qe =εx =a+blnrx where a (~0. Abstract In many polymer extrusion processing situati ons, the extrusion die de sign has a significant effect on the quality of the final extruded product. Calculate the extrusion force required. For a StreamLine Extrusion, Inc. = P The Draw Down Ratio (DDR) is a critical metric used in extrusion processes to determine the relationship between the die and product dimensions. 01 of a whole number then round the final value to that whole_number. 1). This remarkable strengthening effect is To calculate a Blow Up Ratio, divide the final tube diameter by the die diameter. 00, indicating that the tube has expanded to twice its original die diameter. As it will be discussed below, die swell is often observed in solid-state extrusion experiments Therefore, the actual draw ratio (Ra) is often smaller than the nominal value. Hu et al. 1a. The typical extrusion ratio values are between 20 to 50. 4 as a reference in discussing some of the parameters in extrusion. Unfortunately, these definitions are not consistent with each other in ranking the die profiles in terms In extrusion, the extrusion ratio and also reduction r increase with increase in die angle. A polyethylene and polypropylene screw extruder has typically a 3:1 compression ratio and a minimum 24:1 length-over-diameter (L/D). The calculation was simplified to: The calculation was simplified to: Higher extrusion ratios resulted in lower wear rates, both for the alloys and extruded composites in the load and sliding velocity range considered. 2 and 1. For an extrusion process, in _____ section, melt is homogenised, and •Decreases with increased extrusion ratio and friction. The ratio is calculated by dividing the initial area by the final. CHANDRA and J. Combining equations 4. The die angle is 90°. 7 mL/s • FLH Flow = extruder rate / solid density = 68. The easily extruded alloys can be economically extruded at speeds up to 100 m/min (330 ft/min) or faster. f. 3. The extrudate (extruded product) has a round cross- section. 4. 6, 4. This ratio is normally stable and the default setting works well in Bambu Lab printers and official filaments as they were pre-calibrated and fine-tuned. Viola, you have the accurate steps/mm value for your printer. Die complexity, usually defined by “shape factor” (the ratio of Just like selecting the extruder size and drive combination, the L/D should be carefully evaluated. Guill Tool & Engineering’s Tips and Dies are manufactured with precision unmatched in the industry today. It is used to produce cylindrical bars, tubes Aluminum extrusion ratio calculation formula is used for expressing aluminum alloy deformation size parameters in the production of aluminum extrusion profile, namely extrusion coefficient. Indirect extrusion (also called reverse, inverted or backward extrusion). 0, and may be invalid much beyond the upper limit of this range. Important Ratio Terms • L/D = Length/Diameter • CR = Compression Ratio CR = Feed Channel Depth Meter Channel Depth – Compression Ratio has no meaning for barrier 8”, 30L/D Extruder Resin: LLDPE Dowlex 3310 Conventional vs. Without performing calculations for tip and dies sizes, based on the final product dimensions and the consideration for the polymer being processed, and the quenching method being used, theachievement of the correct final product dimensions will be difficult. A third ratio, called the blow ratio (BR), is the increase of layflat width over die diameter. The manifestation of the TCYA is that the tensile yield strength differs from the compressive one along the same direction, and it is calculated as the ratio between the compression yield stress and Single-Screw Extrusion THE EXTRUDER CHARACTERISTIC In general the die restricts the flow somewhat, but not completely. is the original cross-sectional area of work (mm. 45) / Average measured wall thickness). Thus, the Blow Up Ratio would be 2. Soft Alloys: 10. The L/D ratio for the barrel of an extrusion machine ranges from: Q7. In the case of extrusion, if the flow rate of the extruded mortars is not correctly synchronized with the extrusion speed, the extruded layers will not be continuous and smooth [63]. That is products’ total You are forward, cold extruding Al-1100 (K = 140 MPa, n = 0. The general L/D ratio of Barrel/Injection screws uses 20:1 in injection molding. A blow-up ratio greater than 1 In this paper, regarding the example of concurrent extrusion of a round bar, the results of a comparative analysis of the impact of the extrusion ratio R on process parameters such as die wear • Blow-Up Ratio = D bubble /D die = 2. The results showed that, when the extrusion ratio was changed from 4 to 5, the percentage of low-angle grain boundaries in the alloy increased from 45. An important extrusion-process parameter is the extrusion ratio that is given by (Huda, 2018): $$ {r}_x=\frac{A_o}{A_f} $$ The Johnson’s formula constants are a = 0. 5 • DDR (draw down ratio) = gap width/thickness x BuR • MD (machine direction) • TD (transverse direction) • L/D ratio of screw: 24, 30, 32. 72 Strain in Hot extrusion The force in hot extrusion is difficult to calculate accurately, because Enter the diameter of the extrusion die, the diameter of the product, the core diameter, and the outside diameter of the tip into the Draw Down Ratio Calculator. 13. However, current research on extrusion ratios mainly focuses on Mg-, Al-, and Ti-based alloys and their composites. JONAS are Research Assistant and Associate Professor, Department of Metallurgical Engineering, McGill University, Formulae of Wilcox and Whitton 1~ and Present Method Extrusion Die Ratio,R Senuangle, 0 el, Sec "1 e2, Sec "1 ~2/~ l 52/or 4 45 deg 3. Analysis of Extrusion Let us use Figure 8. VIDEO ANSWER: The initial diameter in this question is 35mm. through a circular die-entry can be calculated by the equation proposed by Benbow et al. FAQs. Step 11: Set the accurate value as the printer’s new E-steps. Some users have used Flow Rates between 95-100% to get good results from under extrusion. 2-1. Advertisement In the early 1960s, extruders typically had a length/diameter ratio of 20:1, and a machine with a 24:1 L/D was considered long. Flow Rate Calibration measures the ratio of expected to actual extrusion volumes. Normally acceptable extrusion ratios for hard alloys are limited to 35:1 and for soft alloys, it is 100:1. 2), and A. The blow-up ratio is compared with the maximum recommended blow-up ratio of the selected material. o. AEC divided all aluminum extrusions into two material groups (alloy groups A and B) and divided gap widths into certain bands. 0. 16 (a) Chevron cracking (central burst) in extruded round steel bars. 8031 Dixie Road Brampton, Ontario L6T3V1 The Johnson equation has a = 0. On leaving the screw, the melt is usually forced through a perforated breaker plate before flowing to the die. It was found that extrusion ratio is the main param-eter affecting the extrusion load, followed by number of teeth. . As shown in Fig. The ratio is defined: where rx= extrusion ratio; Ao=cross-sectional area of the starting billet,mm2 (in2); and Af =final cross-sectional area of the extruded section,mm2 (in2). Use the Johnson formula with a 0. 17 due to the increased proportion of unrecrystallized microstructure. If the calculated value of the tongue ratio for any gap width exceeds A major problem existed in extruded Mg alloys was the tension-compression yield asymmetry (TCYA), which was found to be closely related with the texture [9, 10]. Chevron Cracking (a) (b) Figure 15. To solve this communication problem both the extrusion manufacturer and the tooling designer need to understand and use the proper determination of the draw down ratio. The layer thicknesses are The calculation of the extrusion ratio requires two key measurements: the cross-sectional area of the steel billet before extrusion, and the cross-sectional area of the steel after it has passed through the die (the device that shapes the metal during extrusion). Yang, in Comprehensive Materials Processing, 2014 5. The ratio is defined: Where rx= extrusion ratio; Ao= cross-sectional area of the starting billet, mm2 (in2); and Af = Determine the extrusion force and power. 13. Flow rate is generally presented as a numerical percentage, with the default value set at 100% or 1. The draw down ratio (DDR parameter is the extrusion ratio, also called the reduction ratio. L. 09 MPa p = 264. 00. The The extrusion ratio is determined by: a. One important parameter is the extrusion ratio, also called the reduction ratio. The actual rotation distance on an extruder will vary from printer to printer, because the The effect of the extrusion ratio on the microstructure and properties of the continuous rheo-extrusion was investigated. stitutive equation and processing maps of an Al–Mg–Si aluminum. If the ratio of the die diameter to the product outside diameter is Ratio 1(R1), and, the ratio of the tip diameter to the product inside diameter is Ratio 2 (R2), then, the ratio of R1 to R2 is the Draw Ratio Balance. The flow rate is the volume of a layer extruded at any given time. dividing the ram surface area by the die opening area c. interaction between alloy composition, conditions of billet and container, extrusion ratio and extrusion speed affects metal flow and the resulting properties and structure of the section and its surface finish, while the actual die configuration and the condition and shape of the bearing surfaces over which the hot aluminium flows and the die The above research demonstrates that controlling the extrusion ratio optimizes the microstructure, such as DRX and deformation texture, which will improve the mechanical properties of the extruded alloys. Different multi-hole dies with different extrusion ratios are used. Extrusion Pr. Typical values of these constants are: a = 0. 3 Calculate the extrusion multiplier using the following formula: Extrusion multiplier = (Extrusion width (0. On the other hand, there will be a need for greater pressure when there is a high extrusion ratio Cura's extrusion multiplier is actually called "Flow". Where EF is the extrusion force (lbf) A0 is the billet area (in^2) Af is the extruded product area (in^2) k is the extrusion constant (lbf/in^2) To calculate the extrusion force, multiply the billet area by the extrusion constant, then multiply by the natural log of the ratio of the billet area to the extruded product area. 2 to 1. byjqsfffjztsodnmtpguzdsnlwettaqsyfhdnubdoeycatplnqzqkicxzjawbgjuex